#include "DetectPresenter.h" #include "AlgorithmParamConverter.h" #include "CoordinateTransform.h" #include "ScrewPositionTCPProtocol.h" #include "rodAndBarDetection_Export.h" #include #include #ifndef M_PI #define M_PI 3.14159265358979323846 #endif namespace { QImage BuildScrewPointCloudImage(const std::vector>& xyzData, const std::vector& screwInfo) { PointCloudCanvas canvas = PointCloudCanvas::Create(xyzData); if (!canvas.isValid()) { return QImage(); } constexpr double kAxisLineLength = 60.0; const QColor pointColor(0, 255, 0); const QColor lineColor(255, 0, 0); const QColor textColor(255, 255, 0); for (size_t i = 0; i < screwInfo.size(); ++i) { const auto& screw = screwInfo[i]; canvas.drawPoint(screw.center.x, screw.center.y, pointColor, 8); canvas.drawText(screw.center.x, screw.center.y, QString::number(i + 1), textColor, 16, 10, -10); canvas.drawLine(screw.center.x - kAxisLineLength * screw.axialDir.x, screw.center.y - kAxisLineLength * screw.axialDir.y, screw.center.x + kAxisLineLength * screw.axialDir.x, screw.center.y + kAxisLineLength * screw.axialDir.y, lineColor, 2); } return canvas.image().copy(); } QImage BuildToolDiskPointCloudImage(const std::vector>& xyzData, const SSX_pointPoseInfo& poseInfo, bool hasResult) { PointCloudCanvas canvas = PointCloudCanvas::Create(xyzData); if (!canvas.isValid()) { return QImage(); } if (hasResult) { constexpr double kNormalLineLength = 60.0; const QColor centerColor(0, 255, 0); const QColor normalColor(255, 0, 0); const QColor textColor(255, 255, 0); // 绘制定位盘中心点 canvas.drawPoint(poseInfo.center.x, poseInfo.center.y, centerColor, 10); canvas.drawText(poseInfo.center.x, poseInfo.center.y, QStringLiteral("center"), textColor, 14, 10, -10); // 绘制法向量方向线 canvas.drawLine(poseInfo.center.x, poseInfo.center.y, poseInfo.center.x + kNormalLineLength * poseInfo.normalDir.x, poseInfo.center.y + kNormalLineLength * poseInfo.normalDir.y, normalColor, 2); } return canvas.image().copy(); } void SaveDebugImageIfNeeded(int cameraIndex, const VrDebugParam& debugParam, const QImage& image, const QString& prefix) { if (!debugParam.enableDebug || !debugParam.saveDebugImage || image.isNull()) { return; } const std::string timeStamp = CVrDateUtils::GetNowTime(); const std::string fileName = debugParam.debugOutputPath + "/" + prefix.toStdString() + "_" + std::to_string(cameraIndex) + "_" + timeStamp + ".png"; LOG_INFO("[Algo Thread] Debug image saved image : %s\n", fileName.c_str()); image.save(QString::fromStdString(fileName)); } CTHomogeneousMatrix BuildEyeInHandTransform(const double clibMatrix[16], const RobotPose6D& robotPose) { CTHomogeneousMatrix handEyeMatrix; for (int row = 0; row < 4; ++row) { for (int col = 0; col < 4; ++col) { handEyeMatrix.at(row, col) = clibMatrix[row * 4 + col]; } } const CTRobotPose flangePose = CTRobotPose::fromDegrees( robotPose.x, robotPose.y, robotPose.z, robotPose.rx, robotPose.ry, robotPose.rz); return flangePose.toHomogeneousMatrix() * handEyeMatrix; } CTVec3D NormalizeVector(const CTVec3D& vector) { const double length = vector.norm(); if (length < 1e-8) { return CTVec3D(); } return vector * (1.0 / length); } CTVec3D ToCTVec3D(const SVzNL3DPoint& point) { return CTVec3D(point.x, point.y, point.z); } void VectorToPitchYaw(const CTVec3D& direction, double& pitch, double& yaw) { const double xyLen = std::sqrt(direction.x * direction.x + direction.y * direction.y); pitch = std::atan2(-direction.z, xyLen) * 180.0 / M_PI; yaw = std::atan2(direction.y, direction.x) * 180.0 / M_PI; } } DetectPresenter::DetectPresenter(/* args */) { LOG_DEBUG("DetectPresenter Init algo ver: %s\n", wd_rodAndBarDetectionVersion()); } DetectPresenter::~DetectPresenter() { } QString DetectPresenter::GetAlgoVersion() { return QString(wd_rodAndBarDetectionVersion()); } int DetectPresenter::DetectScrew( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, const double clibMatrix[16], const RobotPose6D& robotPose, DetectionResult& detectionResult) { if (laserLines.empty()) { LOG_WARNING("No laser lines data available\n"); return ERR_CODE(DEV_DATA_INVALID); } std::vector> xyzData; int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, xyzData); if (convertResult != SUCCESS || xyzData.empty()) { LOG_WARNING("Failed to convert data to XYZ format or no XYZ data available\n"); return ERR_CODE(DEV_DATA_INVALID); } const ScrewDetectAlgorithmParams algoParams = AlgorithmParamConverter::ToScrewDetectAlgorithmParams(algorithmParams); const double rodDiameter = algoParams.rodDiameter; const bool isHorizonScan = algoParams.isHorizonScan; const SSG_cornerParam& cornerParam = algoParams.cornerParam; const SSG_treeGrowParam& growParam = algoParams.growParam; const SSG_outlierFilterParam& filterParam = algoParams.filterParam; if (debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] clibMatrix: \n\t[%.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f]\n", clibMatrix[0], clibMatrix[1], clibMatrix[2], clibMatrix[3], clibMatrix[4], clibMatrix[5], clibMatrix[6], clibMatrix[7], clibMatrix[8], clibMatrix[9], clibMatrix[10], clibMatrix[11], clibMatrix[12], clibMatrix[13], clibMatrix[14], clibMatrix[15]); LOG_INFO("[Algo Thread] Screw: rodDiameter=%.1f, isHorizonScan=%s\n", rodDiameter, isHorizonScan ? "true" : "false"); LOG_INFO("[Algo Thread] Corner: cornerTh=%.1f, scale=%.1f, minEndingGap=%.1f, minEndingGap_z=%.1f, jumpCornerTh_1=%.1f, jumpCornerTh_2=%.1f\n", cornerParam.cornerTh, cornerParam.scale, cornerParam.minEndingGap, cornerParam.minEndingGap_z, cornerParam.jumpCornerTh_1, cornerParam.jumpCornerTh_2); LOG_INFO("[Algo Thread] Tree Grow: yDeviation_max=%.1f, zDeviation_max=%.1f, maxLineSkipNum=%d, maxSkipDistance=%.1f, minLTypeTreeLen=%.1f, minVTypeTreeLen=%.1f\n", growParam.yDeviation_max, growParam.zDeviation_max, growParam.maxLineSkipNum, growParam.maxSkipDistance, growParam.minLTypeTreeLen, growParam.minVTypeTreeLen); LOG_INFO("[Algo Thread] Filter: continuityTh=%.1f, outlierTh=%.1f\n", filterParam.continuityTh, filterParam.outlierTh); } int errCode = 0; CVrTimeUtils oTimeUtils; LOG_DEBUG("before sx_hexHeadScrewMeasure \n"); std::vector screwInfo; sx_hexHeadScrewMeasure( xyzData, isHorizonScan, cornerParam, filterParam, growParam, rodDiameter, screwInfo, &errCode); LOG_DEBUG("after sx_hexHeadScrewMeasure \n"); LOG_INFO("sx_hexHeadScrewMeasure: detected %zu screws, err=%d runtime=%.3fms\n", screwInfo.size(), errCode, oTimeUtils.GetElapsedTimeInMilliSec()); ERR_CODE_RETURN(errCode); detectionResult.success = true; detectionResult.errorCode = 0; detectionResult.message = QStringLiteral("\u68c0\u6d4b\u6210\u529f"); detectionResult.image = BuildScrewPointCloudImage(xyzData, screwInfo); const CTHomogeneousMatrix eyeInHandTransform = BuildEyeInHandTransform(clibMatrix, robotPose); if (debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] Robot flange pose: X=%.3f, Y=%.3f, Z=%.3f, RX=%.3f, RY=%.3f, RZ=%.3f\n", robotPose.x, robotPose.y, robotPose.z, robotPose.rx, robotPose.ry, robotPose.rz); } for (size_t i = 0; i < screwInfo.size(); ++i) { const auto& screw = screwInfo[i]; const CTVec3D robotCenter = eyeInHandTransform.transformPoint(ToCTVec3D(screw.center)); const CTVec3D robotAxialDir = NormalizeVector(eyeInHandTransform.transformVector(ToCTVec3D(screw.axialDir))); ScrewPosition pos; pos.x = robotCenter.x; pos.y = robotCenter.y; pos.z = robotCenter.z; // 从轴向量计算欧拉角 pos.roll = 0.0; VectorToPitchYaw(robotAxialDir, pos.pitch, pos.yaw); detectionResult.positions.push_back(pos); ScrewInfo info; info.centerX = robotCenter.x; info.centerY = robotCenter.y; info.centerZ = robotCenter.z; info.axialDirX = robotAxialDir.x; info.axialDirY = robotAxialDir.y; info.axialDirZ = robotAxialDir.z; info.rotateAngle = pos.roll; detectionResult.screwInfoList.push_back(info); if (debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] Screw %zu Eye Coords: X=%.2f, Y=%.2f, Z=%.2f\n", i, screw.center.x, screw.center.y, screw.center.z); LOG_INFO("[Algo Thread] Screw %zu Robot Coords: X=%.2f, Y=%.2f, Z=%.2f, RPY=%.2f/%.2f/%.2f\n", i, pos.x, pos.y, pos.z, pos.roll, pos.pitch, pos.yaw); LOG_INFO("[Algo Thread] Screw %zu Axial Dir Eye: X=%.3f, Y=%.3f, Z=%.3f\n", i, screw.axialDir.x, screw.axialDir.y, screw.axialDir.z); LOG_INFO("[Algo Thread] Screw %zu Axial Dir Robot: X=%.3f, Y=%.3f, Z=%.3f\n", i, robotAxialDir.x, robotAxialDir.y, robotAxialDir.z); } } SaveDebugImageIfNeeded(cameraIndex, debugParam, detectionResult.image, QStringLiteral("Image")); return SUCCESS; } int DetectPresenter::DetectToolDisk( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, const double clibMatrix[16], const RobotPose6D& robotPose, DetectionResult& detectionResult) { if (laserLines.empty()) { LOG_WARNING("No laser lines data available for tool disk detection\n"); return ERR_CODE(DEV_DATA_INVALID); } std::vector> xyzData; int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, xyzData); if (convertResult != SUCCESS || xyzData.empty()) { LOG_WARNING("Failed to convert tool disk data to XYZ format or no XYZ data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 构造算法参数(与螺杆检测共享 cornerParam) const ScrewDetectAlgorithmParams algoParams = AlgorithmParamConverter::ToScrewDetectAlgorithmParams(algorithmParams); const SSG_cornerParam& cornerParam = algoParams.cornerParam; if (debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] ToolDisk clibMatrix: \n\t[%.3f, %.3f, %.3f, %.3f] \n\t[%.3f, %.3f, %.3f, %.3f] \n\t[%.3f, %.3f, %.3f, %.3f] \n\t[%.3f, %.3f, %.3f, %.3f]\n", clibMatrix[0], clibMatrix[1], clibMatrix[2], clibMatrix[3], clibMatrix[4], clibMatrix[5], clibMatrix[6], clibMatrix[7], clibMatrix[8], clibMatrix[9], clibMatrix[10], clibMatrix[11], clibMatrix[12], clibMatrix[13], clibMatrix[14], clibMatrix[15]); LOG_INFO("[Algo Thread] ToolDisk Corner: cornerTh=%.1f, scale=%.1f, minEndingGap=%.1f, minEndingGap_z=%.1f\n", cornerParam.cornerTh, cornerParam.scale, cornerParam.minEndingGap, cornerParam.minEndingGap_z); } int errCode = 0; CVrTimeUtils oTimeUtils; LOG_DEBUG("before sx_getLocationPlatePose\n"); SSX_pointPoseInfo poseInfo = sx_getLocationPlatePose( xyzData, cornerParam, &errCode); LOG_DEBUG("after sx_getLocationPlatePose\n"); LOG_INFO("sx_getLocationPlatePose: err=%d runtime=%.3fms\n", errCode, oTimeUtils.GetElapsedTimeInMilliSec()); ERR_CODE_RETURN(errCode); detectionResult.success = true; detectionResult.errorCode = 0; detectionResult.message = QStringLiteral("\u5de5\u5177\u76d8\u68c0\u6d4b\u6210\u529f"); detectionResult.image = BuildToolDiskPointCloudImage(xyzData, poseInfo, true); const CTHomogeneousMatrix eyeInHandTransform = BuildEyeInHandTransform(clibMatrix, robotPose); // 将定位盘中心点通过手眼标定转换为机器人坐标 const CTVec3D robotCenter = eyeInHandTransform.transformPoint(ToCTVec3D(poseInfo.center)); const CTVec3D robotNormalDir = NormalizeVector(eyeInHandTransform.transformVector(ToCTVec3D(poseInfo.normalDir))); ScrewPosition pos; pos.x = robotCenter.x; pos.y = robotCenter.y; pos.z = robotCenter.z; // 法向量转欧拉角:roll=0, pitch=atan2(-nz, sqrt(nx^2+ny^2)), yaw=atan2(ny, nx) pos.roll = 0.0; VectorToPitchYaw(robotNormalDir, pos.pitch, pos.yaw); detectionResult.positions.push_back(pos); if (debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] ToolDisk Eye Coords: X=%.2f, Y=%.2f, Z=%.2f\n", poseInfo.center.x, poseInfo.center.y, poseInfo.center.z); LOG_INFO("[Algo Thread] ToolDisk Robot Coords: X=%.2f, Y=%.2f, Z=%.2f\n", pos.x, pos.y, pos.z); LOG_INFO("[Algo Thread] ToolDisk NormalDir Eye: X=%.3f, Y=%.3f, Z=%.3f\n", poseInfo.normalDir.x, poseInfo.normalDir.y, poseInfo.normalDir.z); LOG_INFO("[Algo Thread] ToolDisk NormalDir Robot: X=%.3f, Y=%.3f, Z=%.3f\n", robotNormalDir.x, robotNormalDir.y, robotNormalDir.z); LOG_INFO("[Algo Thread] ToolDisk Euler: Roll=%.2f, Pitch=%.2f, Yaw=%.2f\n", pos.roll, pos.pitch, pos.yaw); } SaveDebugImageIfNeeded(cameraIndex, debugParam, detectionResult.image, QStringLiteral("ToolDisk_Image")); return SUCCESS; }